Monthly Archives: May 2012

Converting STL surface mesh to volume mesh using GMSH

Just three simple steps:
> File -> Merge -> “filename.stl”
> Geometry -> Elementary entities -> Add -> New -> Volume, click on the surface to build the volume
> Mesh -> 3D

Sample STL file can be downloaded @ (user name and password are ‘gmsh’ ‘gmsh’.)

If some errors happened, it is the problem of your input stl surface mesh. One common error is “self intersecting surface mesh, computing intersections (this could tak a while)”. If your surface is generated by some segmentation software and too complicated to fix. You may want to convert your surface mesh to a solid volume and then rebuild the surface mesh through isosurface reconstruction.

Or you can use meshlab to find those problematic faces and edges. Use the tools from Filters/Selection/Select Self Intersecting Faces (Select non Manifold Edges) to select these regions, delete them, and then use hole filling tool to generate the final surface mesh. This sometimes can solve some weird volume mesh problems, for example, volume mesh outside the surface mesh.


[10/27/2014] Instead of using GMSH, I actually used TetGen ( for several of my projects for volume mesh generation. It is a great tool for its simple syntax and lots of easy to understand examples. It was also integrated into Febio (, a FEM analysis software for biomechanical simulations. A paper of using both TetGen and Febio can be found here.